HAL Series Production Line Safety Tester Side

HAL Series

Comprehensive Hipot Testers

The HAL Series combines over 50 years of expertise in ensuring the electrical safety of manufactured electrical products.

These feature packed comprehensive safety testers offer outstanding levels of flexibility and functionality to dramatically improve the quality and productivity of production line safety testing and are ideal for any electrical and lighting manufacturer.

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On-board Storage
Large memory for test result storage with the capability to add a product reference for traceability
Test Sequences
Fully configurable automatic test sequences to improve your efficiency reducing user interaction
Full Suite of Tests
The HAL performs many tests including Ground Bond, AC & DC Hipot, Insulation Resistance
Fully Compliant
Tests to IEC/EN 60950, IEC/EN 61010, BS EN 60335-1, BS EN 60598 and BS EN 60745, and many others.

HAL Series Product Demonstration Video

We are here for you, every step of the way

Consultation

Our team of specialists are on hand to help you with your testing needs. Call us today to discuss your requirements and how the HAL Series can help you with your electrical safety testing.

Product Selection

Once we have an understanding of your testing requirements we can assist you in selecting the right HAL and any other accessories you may need to test efficiently and effectively.

Training

We have helped a number of other manufacturers get the most from their HAL tester and equipment with our training packages. We can deliver this on-site or online, whatever suits your requirements.

Service & Support

We have a dedicated service centre at our head office in Peterlee, County Durham, however we also have a team of on-site calibration and service engineers who can help you with your HAL when needed.

HAL 101

The HAL 101 is a programmable hipot & DC IR tester. Isolated floating test outputs make it probably the safest hipot tester on the market. The user interface enables it to be used manually within laboratory, audit and product compliance environments. Use with a barcode scanner will automate the production flow and enable the product to be linked directly into most ISO quality systems.

Various accessories including label printers and an internal memory to store up to 6000 test records make the HAL 101 very versatile. Separate software enables download to PC for further analysis or SPC. Automatic test sequences are configurable and the tester can be controlled from a host device via RS232, or external PLC I/O ports making it ideal for system integration.

HAL 103

With a range of different tests and functionality, the HAL series provides a solution for any production line testing requirement from low volume manual testing through to high volume automated test programmes. The large display and simple push-button operation makes the process of testing straightforward and fast, ensuring your production line continues to efficiently meet the demands of any number of quality and safety standards.

A choice of automatic, manual or direct PC modes offers maximum flexibility for use and control of the HAL series.

The HAL 103 is a comprehensive tester capable of performing dielectric strength, earth/ground bond and DCIR tests.

HAL 104

The flagship product in the HAL series, the HAL 104 is designed to dramatically improve the efficiency and productivity of production line testing and features:

Advanced integration options

Analogue inputs allow testing to be recorded on the HAL from external devices e.g. recording the speed of a motor whilst in operation Digital outputs enable control of external devices using relay control e.g. switching matrices Compatibility with PowerSmart and SwitchSmart for advanced automation Full complement of electrical safety tests Power/leakage measurement for operational, safety and quality checks.

HAL LED

The HAL LED has been designed with a reduced power measurement range with greater resolution than the HAL 104, making it ideal for the testing of low power electronics such as LED lighting.

200mVA Resolution Power Measurement
LED lighting is fast becoming the choice for ‘green’ conscious consumers; manufacturers are striving to produce more efficient lighting solutions for a competitive market. With 200mVA resolution, the HAL LED is designed so that manufacturers can measure the output of every product manufactured to ensure it falls within acceptable power limits. 

The HAL LED can store up to 50 test sequences in its automatic mode configuration and is capable of storing up to 6000 test records.


Our safety testing experts are on hand to help you select the right hipot tester for your electrical products. Call us on the number below or click on the link to fill in a short form and a member of our expert team will contact you.

Call us on 0191 587 8741 or

Make an enquiry


Compare the HAL Series

Features 101 103 104 LED
Earth/Ground Bond  
AC Flash/Hipot
DC Flash/Hipot
DC Insulation Resistance
ARC Detection
Leakage    
Load Power      
Load Power (200mVA resolution)      
Power Factor    
Results Memory
Automation Option
Barcode scanner/printer Option

 

Powerful production line testing software

Our Safety e-Base production line software is packed full of features to help you increase efficencies when you are electrical safety testing your manufacturerd products.

Safety e-Base Pro delivers supreme productivity, enabling totally customisable test sequences to be set up and operated via a PC from any safe, convenient location, even away from the production line if required.

It's intuitive user-interface is taken a step further with the ability to provide user prompts in text or picture format - operators can be guided step-by-step on what to do next, saving time and reducing the risk of human error.

Total traceability and auditability of results is made possible through virtually unlimited storage, with results being stored on a PC or network drive.

Click here to download a free trial

Optional Accessory Packs

To help you get the most from your HAL Series production line tester, we have created a number of accessory packs to help you improve your efficiency, production line safety and product traceability.

View available accessory packs

Some big names who trust Seaward hipot testers


Our safety testing experts are on hand to help you select the right hipot tester for your electrical products. Call us on the number below or click on the link to fill in a short form and a member of our expert team will contact you.

Call us on 0191 587 8741 or

Make an enquiry


Case Studies

Salamander Boosts End of Line Testing with New Automated Solution Salamander Boosts End of Line Testing with New Automated Solution
Salamander Boosts End of Line Testing with New Automated Solution

New investment in advanced electrical safety testing technology is helping a market leading pump manufacturer to upgrade and automate its production line testing procedures. The S...

HAL Makes Light Work of Safety Testing at NET LED HAL Makes Light Work of Safety Testing at NET LED
HAL Makes Light Work of Safety Testing at NET LED

A leading manufacturer of commercial and industrial LED lighting, NET LED, has improved the electrical safety testing of its products by using low power multi-function LED testers ...

Specialist Compliance Tester Improves Productivity at Hadar Lighting Specialist Compliance Tester Improves Productivity at Hadar Lighting
Specialist Compliance Tester Improves Productivity at Hadar Lighting

Investment in new test technology has enabled a leading manufacturer of industrial and commercial lighting products to significantly reduce production line test times, increasing ...

Multifunction Tester Ensures Standards Compliance for Engine System Control Panels Multifunction Tester Ensures Standards Compliance for Engine System Control Panels
Multifunction Tester Ensures Standards Compliance for Engine System Control Panels

Advanced technology electrical testing equipment is helping a specialist manufacturer of electrical wiring harnesses and control panels for diesel engine applications demonstrate ...

Seaward Tester Meets Safety and Compliance Standards at Pressure Washer Equipment Specialist Seaward Tester Meets Safety and Compliance Standards at Pressure Washer Equipment Specialist
Seaward Tester Meets Safety and Compliance Standards at Pressure Washer Equipment Specialist

JMS Janitorial Supplies, who undertakes the refurbishment of thousands of Karcher electric pressure washers sent to its site in Surrey by retailers from across the UK, uses 6 HAL ...

Clare rocks in testing at jukebox manufacturer Clare rocks in testing at jukebox manufacturer
Clare rocks in testing at jukebox manufacturer

Clare’s multi-function HAL 101 programmable tester is rocking to a different beat after being specified for hipot testing at the UK’s only classic jukebox manufacturer. Sound...

HAL LED shines in testing at JCC Lighting HAL LED shines in testing at JCC Lighting
HAL LED shines in testing at JCC Lighting

A leading manufacturer of commercial and domestic lighting has improved electrical safety testing of its range of LED products using a low power multi-function HAL LED tester from...

Seaward HAL104 shines in testing at lighting specialists Seaward HAL104 shines in testing at lighting specialists
Seaward HAL104 shines in testing at lighting specialists

Martech UK Ltd, which designs and manufactures a wide range of energy efficient light fittings, has improved its electrical safety testing procedure by installing an automatic sys...

Seaward HAL104 shines brightly at emergency lighting company Seaward HAL104 shines brightly at emergency lighting company
Seaward HAL104 shines brightly at emergency lighting company

A leading manufacturer of commercial emergency lighting products has improved electrical safety test standards using the advanced HAL 104 multifunction tester from Clare. Nu-Era ...

Test And Certification Company Benefits  From Seaward Tester’s Portability Test And Certification Company Benefits  From Seaward Tester’s Portability
Test And Certification Company Benefits From Seaward Tester’s Portability

One of the UK’s leading test and product certification providers is using the versatile HAL 103 multi-function safety tester from Clare, benefiting from the tester’s multi-fun...

Seaward HAL104 Shines In Testing At Industrial Lighting Company Seaward HAL104 Shines In Testing At Industrial Lighting Company
Seaward HAL104 Shines In Testing At Industrial Lighting Company

One of the UK’s leading designers and manufacturers of weather and vandal resistant and security lighting has improved electrical safety test standards using the advanced ClareH...

Seaward Tester Tastes Success At UK Coffee Machine Producer Seaward Tester Tastes Success At UK Coffee Machine Producer
Seaward Tester Tastes Success At UK Coffee Machine Producer

The UK’s only manufacturer of cappuccino and espresso coffee machines is using the advanced multi-function ClareHAL 104 from Seaward to improve product testing at its West Midla...

Seaward Cooks Up Safety Test Success At Leading Catering Manufacturer Seaward Cooks Up Safety Test Success At Leading Catering Manufacturer
Seaward Cooks Up Safety Test Success At Leading Catering Manufacturer

  The standard of electrical safety testing at one of the world’s leading producers of commercial catering equipment has been improved thanks to the advanced ClareHAL 104 from...


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Optional Accessories

Technical Specifications

Earth/Ground Bond Test – 104, LED, 103
Test Voltage 6V AC Nominal
Frequency 50Hz or 60Hz (Independent of supply)
Output Current Range 0.1A – 40.0A
Display Range 0 – 1500mΩ
AC Dielectric Strength Test – 104, LED, 103, 101
Programmable Voltage Range 0.10kV – 5.00kV
(10V/step manual) (50V/step auto)
Frequency Independent of Supply 0.01MΩ-500MΩ
Display Range (Current) 0.01mA – 20.00mA
Optional Arc Detection 9 Levels
Power and Leakage Test – 104 & LED
Power Output Rating
Test Voltage 110V – 230V AC (Mains Supply)
80V – 250V (Via Auxillary Input)
20A nominal (Vin-Vout)
Output Power Measurement – 104
Single Phase Power[br]Measurement Display Range 0.02kVA – 5.000kVA
Output Power Measurement – LED
Single Phase Power Measurement Display Range 000.0 – 999.9VA
Single Phase Power Factor Measurement
Display Range[br]*Please note: Displayed value is for indication only 0.000 – 1.000*
Leakage Current Measurement
Display Range 0.10mA – 20.00mA
Touch Current Measurement
Display Range Measuring Device 0.02mA – 5.00mA
IEC/EN 60990 Fig 4
(IEC/EN 60990 Fig 3 or Fig 5 Upon Request)
Power Requirement
Operating Voltage Selectable 115V or 230V AC RMS 50Hz / 60Hz
Insulation Resistance Test – 104, LED, 103, 101
DC Output Voltage 0.10kV – 6.00kV
(10V/step manual) (50V/step auto)
Display Range 0.03MΩ – 350MΩ
350MΩ – 500MΩ (Indication Only)
DC Dielectric Strength Test – 104, LED, 103, 101
Programmable Voltage Range Range 0.10kV – 6.00kV
(10V/step manual) (50V/step auto)
Display Range 0.01mA – 10.00mA
Optional Arc Detection 9 Levels
Mechanical Specification
Dimensions (HxWxL) 300 x 200 x 370mm
Weight 15kg Approx

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