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HAL Series

Advanced Multifunction Safety Testers for Production Lines

  • Fully configurable automatic test sequences
  • Compatibility with label printer and barcode scanner
  • Ideal for mid to high volume production line testing
HAL Series

HAL Series

Click to Request a Quote

The HAL comprehensive safety testers offer outstanding levels of flexibility and functionality to dramatically improve the quality and productivity of production line safety testing.

With a range of different tests and functionality, the HAL series provides a solution for any production line testing requirement from low volume manual testing through to high volume automated test programmes. The large display and simple push-button operation makes the process of testing straightforward and fast, ensuring your production line continues to efficiently meet the demands of any number of quality and safety standards.

A choice of automatic, manual or direct PC modes offers maximum flexibility for use and control of the HAL series.

Automatic mode provides a structured, repeatable route to testing through storing complete test sequences in the internal memory of the instrument, making it ideal for the production line environment.

For environments where flexibility of test parameters and diagnostic checks are required, a manual mode enables individual tests to be performed easily.

For those wanting a fully automated approach, simple command protocols can be used in order for the HAL series tester to be controlled via a PC or other device.

The HAL 104 can communicate with a PLC (programmable logic controller) to aid automated test processes, including remote start / stop and pass / fail outputs.

UK and international variants available.


arrow HAL 104

The flagship product in the HAL series, the HAL 104 is designed to dramatically improve the efficiency and productivity of production line testing and features:
Advanced integration options

  • Analogue inputs allow testing to be recorded on the HAL from external devices e.g. recording the speed of a motor whilst in operation
  • Digital outputs enable control of external devices using relay control e.g. switching matrices
  • Compatibility with PowerSmart and SwitchSmart for advanced automation
Full complement of electrical safety tests
  • Power/leakage measurement for operational, safety and quality checks.
HAL safety tester in use on production line


The HAL LED has been designed with a reduced power measurement range with greater resolution than the HAL 104, making it ideal for the testing of low power electronics such as LED lighting.

arrow HAL 103

The HAL 103 is a comprehensive tester capable of performing dielectric strength, earth/ground bond and DCIR tests.

arrow HAL 102

The HAL 102 is a DCIR tester with 5 channel scanner, enabling up to 5 tests to be performed in sequence on either the same product or a group of products, without any need for human intervention.

arrow HAL 101

The HAL 101 is a simple dielectric strength and DCIR tester, enabling one test point or product to be tested at any one time

HAL tester + Safety e-Base Pro

Improve the productivity, flexibility and traceability of the HAL test system with the clever Safety e-Base Pro software program.

  • Reduce the room for human error and increase efficiency through controlling tests remotely from a PC.
  • Programme test sequences to start on customisable trigger commands.
  • Customise test sequences for different products and standards – ensure your test system will stand the test of time.
  • Improve traceability and auditability - Store test results automatically within a PC.
  • Programme user prompts in text or picture format to make the test process even easier for the operator.

The HAL tester with Safety e-Base Pro gives you total confidence that production line testing is being carried out to the correct requirements as efficiently as possible with the operator’s safety in mind. This out-of-the-box solution gives you all of the benefits of a bespoke test system and is customisable to your specific requirements. Click to Request a Quote.

HAL Series Comparison
Features 101 102 103 104 LED
Earth/Ground Bond    
AC Flash/Hipot
DC Flash/Hipot
DC Insulation Resistance
ARC Detection
Load Power        
Load Power
(200mVA resolution)
Power Factor      
Results Memory
Automation Option
Barcode scanner/printer Option
Internal scanner        

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HAL Series
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Technical specification


Earth/Ground Bond Test – 104, LED, 103, 102

Test Voltage 6V AC Nominal
Frequency 50Hz or 60Hz (Independent of supply)
Output Current Range 0.1A – 40.0A
Display Range 0 – 1500mΩ


Insulation Resistance Test – 104, LED, 103, 102, 101

DC Output Voltage 0.10kV – 6.00kV
(10V/step manual) (50V/step auto)
Display Range 0.03MΩ – 350MΩ
350MΩ – 500MΩ (Indication Only)


AC Dielectric Strength Test – 104, LED, 103, 102, 101

Programmable Voltage
0.10kV – 5.00kV
(10V/step manual) (50V/step auto)
Frequency Independent
of Supply
Display Range (Current) 0.01mA – 20.00mA
Optional Arc Detection 9 Levels


DC Dielectric Strength Test – 104, LED, 103, 102, 101

Programmable Voltage
0.10kV – 6.00kV
(10V/step manual) (50V/step auto)
Display Range 0.01mA – 10.00mA
Optional Arc Detection 9 Levels


Power and Leakage Test – 104 & LED

Power Output Rating

Test Voltage 110V – 230V AC (Mains Supply)
80V – 300V (Via Auxillary Input)
20A nominal (Vin-Vout)


Output Power Measurement – 104

Single Phase Power
Measurement Display Range
0.02kVA – 5.000kVA


Output Power Measurement – LED

Single Phase Power
Measurement Display Range
000.0 – 999.9VA


Single Phase Power Factor Measurement

Display Range 0.000 – 1.000*
*Please note: Displayed value is for indication only


Leakage Current Measurement

Display Range 0.10mA – 20.00mA


Touch Current Measurement

Display Range
Measuring Device
0.02mA – 5.00mA
IEC/EN 60990 Fig 4
(IEC/EN 60990 Fig 3 or Fig 5
Upon Request)


Power Requirement

Operating Voltage Selectable 115V or
230V AC RMS 50Hz / 60Hz


Mechanical Specification

Dimensions (HxWxL)
300 x 200 x 370mm
15kg Approx

CCD Barcode Scanner

A non contact barcode label scanner for rapid, error free entry of appliance number, test code and asset details. View Product..

Clare Safety e-Base Pro Software

A fully customisable software program designed to dramatically increase efficiency, productivity and traceability of production line testing regimes. View Product..

Class I Output Socket Box (H-5009)

HAL 101 class I output socket box View Product..

data cable (H-5014)

Data cable for use with the ClareHAL range of multifunction hipot testers. View Product..

Desk Test n Tag Printer

A desktop thermal transfer printer for long-lasting labels, available in different colours and sizes to suit your application. View Product..

Desk Test n Tag printer lead (H-5030)

Lead for use with Desk Test n Tag printer View Product..

Earth Test Clip (01521/1)

Use this lead to check the integrity of the protective earth on the product under test. View Product..

Earth Test Probe (01520/1)

Earth probe compatible with HAL series View Product..

Fault Simulator (Y160H)

Fault simulator, for flash, IR, comprehensive testers View Product..

Guard Plug with Link

Guard plug with link compatible with B255. View Product..

Hipot Test Clip - Black (H-5003)

HT test lead terminated with a black crocodile clip. View Product..

Hipot test Clip - Red (H-5003/R)

HT test lead terminated with a red crocodile clip. View Product..

Hipot test Probe - Red (03918/2)

HV test probe with trademark Clare retractable tip. View Product..

PAT Checkbox

The PAT Calibration Checkbox has been designed to provide a safe, simple and quick means of checking that PAT testers are working within specification in between periodic calibration of the instrument. View Product..

PATGuard 3 PAT Testing Software

PATGuard PAT testing software allows you to record, store and report on a range of health and safety requirements including PAT testing, risk assessments and other workplace test and inspections. View Product..

PowerSmart (483A910)

When used with the Clare HAL 104, Powersmart increases the single phase load testing, current up to 50A. Allowing power factor, load power, leakage and touch current tests to be carried out on loads up to 12.5kW. View Product..

Status Beacon

Status Beacons are available for all safety testing products - please contact us for information. View Product..


Increase safety, efficiency and productivity of your production line testing with the SwitchSmart from Clare. View Product..

Free Guide to EN 50191
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